It's necessary to consider different elements to design circular saw blades: type and thickness of the material to be cut, sawing machine's features, working system, speed and so on.
The basic guide to select the most suitable tool is given by the relationship between: feed speed (U), number of machine's revolutions (n), number of teeth (Z) and each tooth's feed (Sz) or the chip thickness.
Formulas and charts shown below can orient you to choose the right tool.
Feed of blade (mm/sec)
Z number of teeth · n number of revolutions · Sz each tooth's feed
U = ----------------------------------------------------------------
1000
Number of teeth
U feed · 1000
Z = --------------------------------------------
n n° of revolutions · Sz each tooth's feed
Each tooth's feed (mm/Z)
U feed · 1000
Sz = ------------------------------------------
n n° of revolutions · Z number of teeth
Number of revolutions (RPM)
U feed · 1000
n = ---------------------------------------------
Sz each tooth's feed · Z number of teeth
Table to calculate each tooth's feed (Sz)
| |
Peripheral speed (Vp) |
(Sz) |
| Wood |
60 ÷ 90 |
0,3 - 0,5 |
| Plywood |
50 ÷ 80 |
0,2 - 0,4 |
| Compressed |
40 ÷ 70 |
0,1 - 0,2 |
| Thermoplastc |
40 ÷ 70 |
0,15 - 0,2 |
| Hard-plastic |
40 ÷ 70 |
0,08 - 0,15 |
| Masonite |
20 ÷ 50 |
0,15 - 0,25 |
| Aluminium |
50 ÷ 90 |
0,04 - 0,20 |
Maximum number of revolutions allowed for circular saw blades
Standard cutting speed:
80 m/sec
Maximum cutting speed:
100 m/sec
Econimical cutting speed:
60 m/sec
Minimum cutting speed:
40 m/sec
Maximum number of revolutions
| Diam. |
Max speed |
Eco speed |
Min speed |
| 100 |
19000 |
15000 - 11000 |
7600 |
| 150 |
13000 |
10500 - 7500 |
5500 |
| 200 |
9500 |
7500 - 5500 |
3800 |
| 250 |
8000 |
6500 - 4500 |
3100 |
| 300 |
6500 |
5000 - 3800 |
2500 |
| 350 |
5500 |
4500 - 3300 |
2200 |
| 400 |
4500 |
3800 - 2500 |
1900 |
| 450 |
4200 |
3400 - 2300 |
1700 |
| 500 |
3800 |
3000 - 2100 |
1500 |
| 600 |
3200 |
2200 - 1900 |
1300 |
| 700 |
2500 |
2000 - 1300 |
1200 |
| 800 |
2200 |
1800 - 1300 |
900 |
| 900 |
2000 |
1600 - 1200 |
800 |
| 1000 |
1900 |
1500 - 1100 |
700 |
| 1250 |
1500 |
1200 - 900 |
600 |
The values above indicated must be adjusted in relation with the material to process and the size of the cutting section.